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Tag: emulsification

Citri-Fi Citrus Fiber is an Egg Reduction Solution that is clean label
February 1, 2025
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Bakery, Fiberstar Blog, Food Category

Egg Reduction – A Half Dozen Solutions

Several market drivers including better-for-you foods, Avian flu and plant-based diets are creating a demand for egg reduction solutions. Citri-Fi® citrus fiber provides water holding and emulsification properties similar to egg which benefits a variety of foods including cookies, cakes, pancakes, creamy sauces, mayonnaise spreads and meat loaf products.

Replacing eggs again? Haven’t we boogied to this Chicken Dance already? Egg replacement is not a new phenomena in the food world. For instance, replacement technologies have gussied up ingredient  portfolios for over two decades now. These egg reduction solutions were peddled in the market for various reasons. Years ago, cholesterol earned a bad rap. So, consumers demanded healthier products minus the egg. Then, the Avian flu plagued the flocks driving an egg shortage. Next, the plant-based food wave eliminated any animal-based ingredients including egg. And now, the market is back to grappling with the Avian flu again.

Among the drivers to reduce egg usage, the Avian flu is creating the most chaos. For example, the outbreak is limiting egg availability which is driving the price thru the roof. Because of this, formulators are back at the bench looking for egg reduction solutions. Replacing this commodity is more than an elbow test. According to the Incredible Egg Organization, there are over 20 properties eggs provide. As a result, replacing eggs successfully depends on the food product and the replacement technology. At the same time, the market has a few replacement options available. One solution involves citrus fiber.

Citri-Fi citrus fiber is produced from byproduct of the citrus juicing industry. The process, which is free from chemical modifications, opens up the fibrous matrix to give its high water holding and emulsification properties. Because of this composition, Citri-Fi can be used as an egg reduction solution for a variety of food products including bakery items, sauces and dressings.

Bakery: Water and Oil Binding is in the Proof

Eggs are typically used in cookies primarily for the emulsification properties. This muscle ingredient binds the butter and/or oil to the liquids to create a uniform and tender texture. Reducing or omitting eggs adversely affects the overall quality. For example, cookies tend to be dense, crumbly and dry. The spread is limited and accompanied by a grainy undissolved sugary texture.

Citri-Fi citrus fiber, at low usage levels (<1%), provides the emulsification properties which maintains the tender bite and perception of freshness over time when replacing up to 25% of eggs. This also applies to baked goods such as pancakes, layer cakes and cupcakes.

In bakery products like cakes, Citri-Fi can extend the eggs and also partially reduce oil content. This natural ingredient’s ability to bind water aids in creating the full-fat mouthfeel when oil is reduced. And because of the fibrous composition, the bound water remains locked in over time giving the perception of freshness. Citri-Fi can be used in both conventional and gluten-free bakery products as an egg reduction solution.

Mayonnaise Spreads: Citrus Fiber is an Egg-cellent Emulsifier

Another key area for Citri-Fi’s emulsification power involves mayonnaise dressings. Mayonnaise typically contains vegetable oil, water, sugar, vinegar, egg yolks, salt and mustard. The egg yolks bind the vegetable oil and aqueous liquids when sheared to create a uniform stable mixture.

Due to Citri-Fi citrus fiber’s emulsification properties, this natural food ingredient can reduce or replace eggs in mayonnaise spreads. Some spreads use modified starches which provide similar functional benefits. However, this upcycled citrus fiber, at low usage levels (<1%), sets up a stable emulsion which does not break over time. Also, Citri-Fi creates a smooth and full-fat mouthfeel while supporting a clean label. Labeling options include citrus fiber, dried citrus pulp or citrus flour.

Besides mayonnaise spreads, Citri-Fi can reduce egg content in other types of sauces like Hollandaise, Caesar dressing, custard-type and pastry cream. The level of reduction highly depends on the type of food product and ingredients used. If other hydrocolloids are used in the formulations, then Citri-Fi can aid in reducing significantly more egg content than using Citri-Fi alone.

Meat Loaf: Managing Moisture

Chopped and formed meat products like meat loaf use eggs to bind the ingredients and add moisture. During the cooking process, the moisture is bound to the egg to prevent dryness. When egg content is reduced or eliminated, formed meat products tend to dry out and fall apart.

Citri-Fi citrus fiber, when used at low usage levels (<1%), binds the water during the cooking process. As a result, the meat loaf remains moist and tender post-cook. To incorporate, add the citrus fiber to the dry ingredients like herbs, spices and salt before mixing in liquids. The order of addition and mixing optimizes Citri-Fi’s full functionality in an egg reduction solution.

Besides egg reduction, Citri-Fi has other pluses. The product line is non-GMO Project certified, allergen-free and gluten-free. Now, there is a USDA certified organic line available – Citri-Fi 400. The 100, 400 and 600 series have no E-number which is key in regions like Europe.

The Future of Formulating with Egg Extenders  

Will the egg market return to normal this year? The jury is out on this drama. However, the fact that viruses have interrupted the markets more than once over the years serves as a hint. With this in mind, companies have the opportunity to utilize egg reduction technologies as a strategy to minimize cost and risk in supply. Though there are several egg reduction solutions on the market, Citri-Fi citrus fiber stands out due to its upcycled, sustainable and clean label narrative.

To learn more about egg reduction solutions, please contact us.

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Citrus Fiber in supplements and nutrition - gummies, tablets, bars, beverages
October 24, 2024
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Fiberstar Blog

Dietary Supplement Solutions: Citrus Fiber Delivers Benefits

The supplement world grew into a colossal category which includes various nutritional ingredients and delivery systems. Due to better-for-you, clean label and sustainability trends, developers are seeking new dietary supplement solutions to address the market trends. Citrus fibers such as Citri-Fi® addresses these needs with its fiber content, sustainability story and functional benefits.

Remember the days of taking your vitamins? For some it was throwing back cod liver oil using a spoon without gagging while for others it was chewing up chalky cartoon figures. Regardless the type and format, these dietary supplement solutions are still alive and kicking today. This category exploded offering everything from botanical herbs to enzymes which is more advanced than the snake oil days. And the available formats are limitless.

What’s Shaking in the Supplement World

Today, supplements mean more than just taking your vitamins. This category also includes herbs, minerals, enzymes, amino acids, probiotics and botanicals. As a result, there are various delivery systems now such as tablets, capsules, powders, gummies and liquids. Currently, these nutritional ingredients are now added to functional foods like beverages (powdered or RTD) and nutrition bars.

Several market trends are affecting this category including better-for-you formulations, clean label and sustainability. For example, product developers are looking for options to reduce sugar in beverage and gummy formats to improve the nutritional profile. In other instances, due to consumers probing eyes, some products are being re-formulated with cleaner labels. The subjective definition of clean label can range from allergen-free to vegan-based. Nevertheless, new dietary supplement solutions are needed to meet these trending requirements.

Citrus Fiber: A Piece of the Dietary Supplement Solution

One overlooked ingredient in the supplement category is citrus fiber. Most of the public automatically assumes that this is a fortifying fiber used to make fiber claims. Though citrus fiber contributes dietary fiber, it is typically used at low usage levels (<1%). Its primary benefit is the natural functionality that the insoluble and soluble fiber provides in various supplements such as water binding, emulsification and gelling.

However, not all citrus fibers are created equal. Citrus fiber’s largest differentiation is the process used and the composition of the final product. In the end, the composition generates the functional benefits which improves the quality, texture and natural mouthfeel of various supplements. For instance, Citri-Fi citrus fiber is created from byproduct of the citrus juicing industry. The process, which is free from chemical modifications, opens up the fibrous matrix to create high water holding and emulsification properties. Other citrus fibers on the market are byproduct of the pectin extraction process. Even though they are considered upcycled like Citri-Fi, they may use chemicals or solvents to process their citrus fiber which is far from what Mother Nature intended. Citri-Fi’s composition is as close to its original form in nature.

Benefits in Beverages, Gummies and Nutrition Bars

Beverages can be powdered formulations or ready-to-drink (RTD). Citri-Fi when used between 0.1% and 1% provides both beverage types clouding, natural mouthfeel and emulsification properties. In addition, Citri-Fi aids in pH stability in RTD beverages. To use, Citri-Fi is typically added to the dry powder mix before liquids are added. This prevents clumping during the hydration process. However, one can also add Citri-Fi to liquids as long as there is strong agitation present.

In gummies, Citri-Fi is used to extend pectin in pectin-based formulations. In addition, this citrus fiber can replace topical powdered sugar. This not only reduces the sugar content of the gummy, but also serves as an anti-sticking agent. By doing this, formulators can create better-for-you and clean label gummy versions. Dietary supplement solutions like these that provide dual benefits help product developers meet their formulating goals with less stabilizers, thickeners and emulsifiers.

And in nutrition bars, Citri-Fi, when used between 0.3% and 1%, binds oil, emulsifies, and improves the texture. This citrus fiber performs well in various applications such as enrobed or coated and filling-based nutrition bars.

Exploring Other Nutritional Supplement Uses

Citrus fiber also can be used as a plating agent for both oil and water-based food ingredients. This natural ingredient has a load up to 25%-50% depending on the substance. To use, the solution (oil or water-based) is poured into the citrus fiber and mixed over time. Citri-Fi will bind the solution using its high surface area and turn the liquid into a free-flowing powder.

Citri-Fi citrus fiber is a great tool when used in a dietary supplement solution. It’s fiber status, sustainable green story and labeling options which include citrus fiber, dried citrus pulp or citrus flour are a natural fit in the supplement world. Citri-Fi is non-GMO, allergen-free and gluten-free. Certified organic versions, Citri-Fi 400 series, is available for those producing organic food and beverages. This food ingredient also has no E-number which is relevant to regions like Europe.

For more information about Citri-Fi citrus fiber, please contact us.

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Citri-Fi Citrus Fiber Water Holding, Natural Emulsifier, Upcycled, Sustainable, Gelling Properties
July 10, 2024
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Fiberstar Blog

Citrus Fiber Powder: Top FAQ in 2024

Citrus fiber is a natural food ingredient used to improve nutrition, texture and stability of food and beverages. Despite its global use and increased awareness, the food industry continues to ask questions about this ingredient due to its sustainable halo. A recent keyword analysis revealed a few of the top-line questions involving citrus fiber's benefits, its natural status and gluten-free positioning.

Surprise! The Internet is exploding with information about the newest ingredient on the block -- citrus fiber.  Also known as, citrus fibre, orange fiber, orange fruit fiber, citrus fiber powder, fibre de citrus, citrus fruit extract, the list goes on. For decades, the food and beverage industry created products with a variety of ingredients ranging from commodity (e.g. flour, sugar, salt) to specialty (e.g. pectin, carrageenan, gellan gum and other hydrocolloids). But thanks to sourcing efficiencies, new processing technology and evolving consumer trends, food ingredients like citrus fiber are abundantly available to improve the nutrition, texture and stability of food products.

Despite its global use and increased awareness, the market continues to probe for more information. In the 2024 recent keyword analysis, several questions surfaced. Below lists the top five questions pertaining to citrus fiber. Let’s take a moment to expand on the topic further.

  1. What is citrus fiber powder and why use it?

Citrus fiber is a food ingredient produced from citrus fruit such as lemons, limes and oranges. However, not all citrus fibers are created the same. Citrus fiber differs by botanical source, processing conditions and composition. Fiberstar, Inc., a citrus fiber supplier, uses the byproduct from the citrus juicing industry to make a sustainable and upcycled fiber called Citri-Fi®. The composition of insoluble and soluble fiber, in the form of native intact pectin, provides the high water holding and emulsification properties which benefit a variety of food and beverages.

Other similar ingredients tend to be byproduct of the pectin extraction process which typically uses chemicals (usually acid) and solvents. Because of this, these citrus fibers likely lose some of its functionality causing some producers to add pectin back into the citrus fiber mix to increase its advantage.

Citri-Fi citrus fiber usage rate ranges from 0.5% to 1.0% in a variety of foods including:

  • Baking: moisture retention, improved freshness over time, replacement of eggs
  • Gluten-free bakery: moisture retention, emulsifier, improves freshness over time
  • Beverages: improved mouthfeel, stabilizer, pulp enhancer
  • Dairy: syneresis control, stabilizer, creamy mouthfeel
  • Dairy alternatives: creamy mouthfeel, stabilizer, syneresis control, gellan gum replacement
  • Dressing & sauces: emulsification, improved texture, stability
  • Dry plating: converting liquids to flowable powders
  • Meat substitutes: emulsification, binding, firmness, meat-like texture
  • Processed meats: improved yields, succulence, phosphate replacement
  • Pet foods: emulsifier, stabilizer, texturizing

  1. What are the benefits of using citrus fiber powder?

Citri-Fi citrus fiber provides both water holding and emulsification properties. Additionally, it gels due to its high level of intact native pectin. These functionalities mirror other hydrocolloids in the market. As a result, this upcycled food ingredient can be used to improve nutrition, texture, stability and labeling of food and beverages. Labeling options include citrus fiber, dried citrus pulp or citrus flour which resonate well in the natural and clean label markets.

Citrus fiber has no E-number which is key in regions like Europe. Many food formulators avoid using E-number ingredients. Citri-Fi is also non-allergenic and gluten-free making it an ideal ingredient to use in gluten-free formulating. This natural citrus fiber is non-GMO project certified. And the Citri-Fi 400 line is USDA certified organic which makes it a one-of-a-kind in the market.

Because this citrus fiber is produced from byproduct of the citrus juicing industry, it is considered upcycled, sustainable and eco-friendly. And like its name infers, this ingredient does contribute dietary fiber (>80%).

  1. Is citrus fiber an ultra-processed food (UPF)?

Ultra-processed foods or UPFs entered the limelight recently due to their health implications. These types of industrial made foods typically use ingredients that have been synthesized in laboratories, derived from food components or extracted from foods. Though citrus fiber is extracted from citrus fruit, it is not considered an ultra-processed food.

Since citrus fiber is not a finished product, consumers do not eat it by itself. On the other hand, UPFs are finished food products consumed by the general population. UPFs typically incorporate ingredients like saturated or hydrogenated fats, salt, refined sugars or flours and artificial colors, flavors and preservatives.

  1. Is citrus fiber a food additive?

The United States, Europe and other countries' governing bodies manage their own definitions of food additives. Citrus fiber does not qualify as a food additive in the U.S. or Europe. It is a considered an ingredient in both the US and Europe which lands out of the scope of the food additive list. Because of this, citrus fiber has no E-number in Europe which makes it an ideal natural food ingredient to use to benefit food and beverages like baked goods, juices, snacks, sauces, meat substitutes, plant-based beverages, dairy-free cheeses and more.

  1. Is citrus fiber gluten-free?

Gluten-free requires testing and monitoring. Naturally, citrus fiber contains no gluten.  However, some citrus fibers are processed using equipment that may have been contaminated from gluten-containing foods. Therefore, it is important for the citrus fiber suppliers to guarantee that their citrus fiber is gluten-free. Citri-Fi citrus fiber falls under the threshold. As a result, it is safe for gluten-free formulator to use in food products.

 

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Dressings, Sauces, Condiments - Citri-Fi Citrus Fiber Creates Stability, Natural Emulsifier, Creamy Texture, Clean Label
April 15, 2024
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Dressings, Soups & Sauces, Fiberstar Blog

Plant-based Dips: A Party Game Changer

The dips category expanded outside the traditional salsa and ranch choices. Today, dips can be created using a variety of vegetables, legumes and nuts as bases. Like all dips, water loves to migrate during shelf-life causing separation challenges. Though traditional stabilizers aid in water control, there are new innovative clean label solutions such as Citri-Fi® citrus fiber that can improve the texture, nutrition, labeling and stability of plant-based dips.

A party is not complete without an assortment of flavorful dips to dress up the chips. In the past, the best party hostess would fan out the traditional guacamole, salsa and ranch. But, over the years, the dip category exploded into a medley of options. As a result, party planners now can offer a variety of plant-based dips including hummus, queso and tzatziki. These vegan dips are made dairy-free using different legumes, nuts or vegetables as bases.

Though plant-based dips can simulate dairy-based dips texture, taste and shelf-life, they too come with similar challenges. For example, water loves to migrate out of foods during shelf-life. Water separation looks like pooling on the top of the dip which is not preferred amongst consumers. If the dip does not contain ingredients that naturally bind the water and/or oil, then the product risks water separation which can affect the texture and taste over time.

Conventional Stabilizers: Pros and Cons

Many of these vegan dips require stabilizers to minimize the water separation. These stabilizers range from food gums, modified starches and other plant-based fibers. However, each of these ingredients have their own pros and cons. For instance, food gums bind the water efficiently. Yet, depending on the food gum, developers run the risk of creating gummy or slimy textures. Modified starches are another common viscosifier used in plant-based dips since they are low pH and heat stable. However, they too if not used correctly, can create pasty textures.

Plant-based fibers are another popular alternative to food gums and starches. However, depending on their composition, some of them contain large amounts of insoluble fiber. Because of this, the insoluble fiber may create a gritty texture especially at higher usage levels. On the other hand, one plant-based fiber that contains equal amounts of soluble and insoluble fiber is Citri-Fi. Citri-Fi is a citrus fiber which is produced from byproduct of the citrus juicing process.

Plant-based Dips Meet Plant-based Citrus Fiber

However, not all citrus fibers are created the same. Citri-Fi is produced using a patented process free from chemical modifications. Other citrus fibers on the market are byproducts of the pectin extraction process. Though considered an upcycled product, the material typically involves solvents and possibly other chemical modifications. The Citri-Fi citrus fiber's composition is left untouched like Mother Nature intended resulting in large amounts of native intact pectin. This high pectin content gives Citri-Fi its enhanced level of functionality – water holding and emulsification. Some citrus fiber suppliers add pectin back into their citrus fiber to achieve similar functionality.

Citri-Fi citrus fiber, specifically the new 600 series, provides added viscosity. As a result, plant-based dip developers can thicken up the dip by adding less than 1% of this citrus fiber while maintaining a natural texture. Additionally, the water binding capabilities minimizes water separation over shelf life which prevents surface pooling.

Typically, Citri-Fi is mixed in with the dry ingredients before being added to liquids. However, this upcycled citrus fiber can also be dispersed in oil first before water is added. If high shear is available, Citri-Fi can be added to the water first with strong agitation. This natural food ingredient provides similar benefits to other dressings, sauces and condiments. The low pH and heat stability makes it a go-to ingredient when creating high quality food products. Citri-Fi is also non-GMO Project certified, allergen-free and gluten-free. Labeling options include citrus fiber, dried citrus pulp or citrus flour which resonate well in the natural markets. Now, the Citri-Fi 400 series, which is USDA certified organic, is available. The 400 series is ideal for organic plant-based dips.

Endless Plant-based Dip Innovations

Now that plant-based dips continue to grow in popularity due to their health halo, formulating options are endless. Dips can be made from about any vegetable or fruit. Some of the recent innovations include using cauliflower, zucchini and legumes as bases. Another hot trend is hot and spicy profiled dips. Many dips are emerging using different plant bases with a twist of chipotle, habanero or other spicy peppers. Lastly, clean label will continue to drive new product launches in this category. Many of the cheaper dips are created using a significant amount of oil and stabilizers. Keeping labeling simple and clean is on top of every consumers mind especially when it comes to any plant-based foods and beverages.

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Citri-Fi Citrus Fiber Water Holding, Natural Emulsifier, Upcycled, Sustainable, Gelling Properties - Sustainability - Eco-friendly - Upcycled
November 8, 2023
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Fiberstar Blog

Top 5 Facts about Citri-Fi® Upcycled Citrus Fiber

For the past 20 years, Fiberstar has been the original pioneer of upcycled citrus fibers which originate from the citrus juicing industry. This superior citrus fiber provides water holding, emulsification and added viscosity which are not equal to other citrus fibers on the market. Citri-Fi® is produced using a clean process free from chemical modifications which supports a clean label. Not only does this citrus fiber contribute dietary fiber, but it also provides multiple functionalities that improve the stability, texture and mouthfeel of a variety of food and beverages.

The True Citrus Fiber Pioneers – Fiberstar, Inc.

The Fiberstar team takes pride in being the upcycling citrus fiber forerunners. For over 20 years, Fiberstar’s expertise revolved around creating value-added products from plant-based fibers, specifically citrus-based fibers. This technology evolved years before other food ingredient companies jumped on the bandwagon after noticing the value that citrus fiber brings to the food and beverage market.

The 20-year mastery in citrus fiber technology and dedicated passion built a solid foundation for converting side streams into value-added ingredients. Because of this, Fiberstar produced a line of citrus fibers that fit today’s paradigm – clean label, fiber enhancement, sustainability and cost savings. For instance, Citri-Fi citrus fiber supports a clean label and uses a clean process. The process preserves the fibrous content which contributes fiber to food and beverages. As a result, citrus fiber provides water holding and emulsification which aids in extending pricey foods like tomato paste, egg and animal meats to create cost savings.

After witnessing the value of citrus fiber when the clean label and upcycled trends surfaced, other ingredient suppliers followed suit by adding a citrus fiber to their portfolios. In the end, the industry recognizes Fiberstar as one of the first to put citrus fiber on the map in the food ingredient world.

Citrus Fibers are not Created Equal

Today, the market offers several citrus fibers. However, not all citrus fibers are created the same. Citri-Fi originates from byproduct of the citrus juicing industry. This upcycled citrus fiber’s highly efficient process is free of chemical modifications and solvents which keeps native pectin intact how Mother Nature intended. Thus, the intact pectin creates the superior functionality – water holding and emulsification. And the neutral flavor allows formulations to use higher levels if needed without flavor impact.

Other citrus fiber suppliers pull from their own pectin extraction which is subjected to solvents and potentially other chemicals. In other words, this process is not free of chemical modifications. The pectin is typically stripped in these processes leaving behind a residual amount which limits its functionality. This negatively affects the citrus fiber’s water holding capacity and emulsification power. Depending on the residual pectin present, some suppliers add pectin back to restore the full functionality which is an added step in the process. Additionally, other processes may not minimize the bitter notes that typically accompany citrus peel. As a result, these citrus fibers are limited to non-sensitive food applications.

Two Decades of Upcycling: Citri-Fi Citrus Fiber

Fiberstar’s technology and business started by creating and selling an upcycled citrus fiber over 20 years ago. This took place years before upcycled or sustainability became center stage topics. Though upcycling began life as a way to recoup dollars from the business decades ago, it was not until now when upcycling entered the limelight. This market asking for a circular economy with minimal environmental impact or zero waste spearheaded this. Fiberstar's upcycling model occurred before its time. And because of this, the company's expertise in upcycling spurred several product launches thru the years solving the market’s toughest formulation challenges. These ranged from oil, fat and egg reduction, plant-based meat textures, consumer friendly labeling and tomato paste extension.

Clean & Natural: The Process to Labeling

Clean label continues to be a hot topic today. However, clean goes beyond just the labeling. This subjective term also relates to how food is grown, harvested and processed. In the citrus fiber world, this equates to how citrus fiber is procured and re-purposed to benefit the market. As mentioned, Citri-Fi is produced from byproduct of the citrus juicing process. The spent fiber is then refined further by using methods free from chemical modifications and solvents. Other citrus fiber producers capture their citrus fiber from pectin extraction which typically uses solvents and other chemical modifications.

Citri-Fi is truly a clean upcycled citrus fiber from processing to the final product. Labeling options include citrus fiber, dried citrus pulp or citrus flour which all resonate well in the natural market. In addition to the clean story, this citrus fiber is non-GMO, allergen-free and contains no E-number. USDA certified organic citrus fiber, Citri-Fi 400, is now available.

Citrus Fiber is Multi-functional and Fiber Enhancing

Because citrus fiber contains the words "fiber", the market assumes that its primary role points to fortifying foods. However, different types of dietary fibers exist in the market. Some fibers fortify foods. And some of these dietary fibers provide prebiotic effects used to improve digestive health. Alternatively, some fibers deliver functional benefits in addition to fiber enrichment. For example, Citri-Fi provides water holding, emulsification and added viscosity.

These multi-functional upcycled citrus fibers, when used less than 1%, improve the stability, texture and nutrition of a variety of food and beverages. For instance, in baked goods Citri-Fi improves moisture retention which enhances the perception of freshness over time. Also, this natural fiber can reduce eggs, oil and/or fat while maintaining the full-fat mouthfeel. In sauces, Citri-Fi creates stability and improves the texture. For example, Citri-Fi extends tomato paste up to 25% while maintaining the natural tomato-like texture. And in plant-based beverages, this upcycled citrus fiber improves the full-body mouthfeel and stability without using other gums and stabilizers. In the end, Citri-Fi is a versatile multi-functional citrus fiber that improves dairy, dressings, processed meats, frozen foods, beverages, dairy alternatives and meat substitutes.

For more information about Citri-Fi citrus fiber or to order a sample please contact us.

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Citri-Fi Citrus Fiber Water Holding, Natural Emulsifier, Upcycled, Sustainable, Gelling Properties - Sustainability - Eco-friendly - Upcycled
September 26, 2023
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Dressings, Soups & Sauces, Fiberstar Blog

6 Ways to Formulating with Citrus Fiber

Foods tend to require multiple ingredients to ensure stability and quality. Yet, the lengthy ingredient labels tend to hamper the product’s image. Fiberstar’s full line of citrus fibers offer one ingredient with multiple functionalities – water holding and emulsification. By formulating with citrus fiber, product developers can create high quality and stable food products while keeping labels clean.

Look at a food product’s label and you will be daunted at how many food ingredients are listed. Some are your classics found in grandmother’s pantry. Others struggle to roll off the tongue easily. And then some ingredients read like hieroglyphics dug up from an Egyptian crypt. Regardless, formulating with citrus fiber and/or other natural functional ingredients can help clean up food labels which improves the product’s image.

The market demands more natural ingredients that create high quality healthy food products with a long shelf-life. Using the words ‘natural ingredients’ and ‘long shelf-life’ in the same sentence is an oxymoron to most food developers. Natural ingredients tend to have limited functionality and stability which adversely affects shelf-life. Many shelf stable foods need stabilizers and/or emulsifiers to maintain its integrity. At the same time, not all fall in the clean label bucket.

Texturizers, Stabilizers and Emulsifiers

Hydrocolloids originate from various raw materials, require different handling and usage methods and provide varying functionalities. Some hydrocolloids provide stabilization, suspension and even emulsification. They exist as the workhorses in the food formulating world. However, depending on the hydrocolloid used, these ingredients pose challenges. Some have fallen out of favor with consumers due to the clean label trend. Others continue to have availability issues. However, formulating with citrus fiber has bypassed some of these hurdles.

However, not all citrus fibers are created equal. These fibers differ by raw material origin, processing methods, composition, functionality and particle size in addition to regulatory certifications. For instance, Citri-Fi® citrus fiber is produced from byproduct of the citrus juicing industry. This upcycled product uses processes free from chemical modifications. Because of the patented process, the citrus fiber exists in its natural form like Mother Nature intended. The composition of insoluble and soluble fiber, in the form of high levels of intact pectin, contribute to its functional benefits – water holding and emulsification. Moreover, the small protein content also aids in the emulsification mechanism making citrus fiber an ideal natural emulsifier.

As mentioned, citrus fibers also differ by particle size. Fiberstar offers varying particles sizes that range from fine to large coarse granules. The procurement and process allows Citri-Fi to be allergen-free, non-GMO and in some product lines, USDA certified organic.

Because Citri-Fi has a portfolio of products, how does one choose the right citrus fiber? Let’s discuss the basics.

Formulating with Citrus Fiber 100 Series

The Citri-Fi 100 product line, the flagship brand, provides water holding and emulsification properties. It is recommended to use less than 1% to minimize any flavor impact. Depending on the flavor sensitivity of the food application, Citri-Fi 100 series can be used at a slightly higher level to maximize the functional benefits.

Food applications include baked goods, dairy, beverages, processed meats, dressings, sauces, pet food, meat substitutes and dairy alternatives. Using homogenization opens the fiber up to create high surface area which increases the functionality of the citrus fiber. This can be useful in food applications such as dairy products, ice cream, dressings and sauces. For example, the sheared citrus fiber can serve as a tomato extender in tomato paste which is used in pizza sauce and tomato juice. There are four particle sizes available ranging from small to large.

Co-processed Citrus Fiber and Food Gums: Citri-Fi 200 and 300 Series

Fiberstar also offers the Citri-Fi 200 and Citri-Fi 300 series. Both of these series are co-processed with food gums, guar gum and xanthan gum, respectively. The co-processed citrus fibers provide similar water holding and emulsification as the 100 line, however, they provide additional viscosity. Both are ideal for applications requiring additional viscosity and/or functionality such as dairy products, dressings, sauces and egg and/or oil replacement in baked goods. Deciding which line to use depends on the formulation criteria. Some product developers prefer working with guar gum vs. xanthan gum or vice versa due to functionality, labeling or availability. Again, these lines are offered in various particle sizes to target specific food textures.

The Next Level of Functionality Citrus Fiber: Citri-Fi 600 Series

Now the portfolio includes the new Citri-Fi 600 citrus fiber series. Though Fiberstar offers the 200 and 300 lines to provide additional viscosity, some customers prefer not to use foods gums on their ingredient labels. And in some cases, using shear to open the fiber up to increase the viscosity is not an option. However, they still need the additional thickness. This neutral flavored Citri-Fi 600 line provides the additional viscosity without requiring shear. The viscous nature is found naturally which makes it ideal for those food manufacturers who do not have shearing equipment like a homogenizer.

Citri-Fi 600 performs well in food products such as dairy, dressings, beverages and sauces. For instance, the 600 line is also an ideal tomato paste extender. As a result, this citrus fiber can extend up to 25% tomato paste while creating a natural tomato-like texture. And due to the water and oil binding, Citri-Fi controls separation during food processing and shelf life. Citri-Fi 600 is heat, low pH and freeze/thaw stable.

USDA Certified Organic Citrus Fiber: Citri-Fi 400 Series

Due to the growing demand for more organic foods and beverages, formulating with citrus fiber that is organic is now an option. Fiberstar launched Citri-Fi 400 USDA certified organic citrus fiber. This neutral flavored organic line has the same functionality as the Citri-Fi 600 series – water holding, emulsification and added viscosity. Product developers can use the 400 series to create foods that are 100% organic, 95% organic or made with organic ingredients.

Plant-based Food Texturizers: Citri-Fi TX

The Citri-Fi TX texturizing citrus fiber was specifically designed to create meat-like texture in meat substitutes and processed meats. In plant-based meats, formulators typically use texturized plant proteins as the base to produce the meat-like texture. When formulating with citrus fiber, Citri-Fi TX enhances the texture of the meat substitute by delivering the firmness, bite and meaty texture at 2-4%. The TX is used in combination with plant-based proteins. And when combined with the 100 line, this citrus fiber binds the water and oil to produce the juiciness and succulence.

Checking all the Good Boxes

Labeling options for the Citri-Fi 100, 400, 600 and TX include citrus fiber, dried citrus pulp or citrus flour which resonate well in the natural markets. These lines are non-GMO, allergen-free and gluten-free and contribute dietary fiber. Also, they have no e-number which is desirable in regions like Europe. As mentioned, the Citri-Fi 400 is USDA certified organic. And because Citri-Fi originates from byproduct of the citrus juicing industry, these product lines are plant-based and highly sustainable. Citri-Fi meets today’s hottest food trends – plant-based, organic, natural, sustainable, green, upcycled, healthy and allergen-free. Formulating with citrus fiber checks all the boxes.

Using one ingredient - citrus fiber - alleviates the clean label issue. Product developers can create clean great tasting food and beverages with one multi-functional ingredient. Fiberstar continues to leverage its long-standing citrus fiber expertise to create new clean food ingredients that solve the market’s challenges today.

Please contact us if you have questions about the Citri-Fi citrus fiber portfolio.

 

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Bakery Fillings - Citri-Fi Citrus Fiber Thickener, Stability, Creamy Texture, Egg Reduction, Clean Label
August 30, 2023
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Bakery, Fiberstar Blog

Perfecting the Pumpkin Pie Filling – Citrus Fiber

Pumpkin spice takes center stage when the Fall season hits. Though used in a variety of foods, the spice blend originated from the pumpkin pie which is a staple during the holiday season in the U.S. However, commercial pumpkin pies fall victim to stability and texture issues due to water migration over time. One option is to use the new Citri-Fi® 600 citrus fiber, a neutral flavored citrus fiber which provides water holding, emulsification and viscosity. As a result, when used at low usage levels (<1%) in pumpkin pie filling, this natural ingredient minimizes cracking, shrinking and weeping.

Tis the season when baristas whip up frothy pumpkin spice lattes and shoppers restock their pantries with pumpkin spice everything. Over the years, pumpkin spice penetrated almost every food group including beer, cookies, candy and even butters. This flavor trend evolved into a tradition which marks the dawn of a new season. Despite pumpkin spice’s trendiness, its popularity originated in the traditional pumpkin pie filling.

Pumpkin Pie Filling Pitfalls

As soon as Fall arrives in the U.S., every baker is pumping out fresh pumpkin pies. And like most shelf-stable foods, pies fall victim of stability issues. Over time, water migration causes water to pool on the surface. As a result, the pie tends to form cracks. And with enough water movement, shrinking causes the edges to pull away and the loose moisture turns the crust soggy. These unalluring visuals could sway any customers to alternatives like apple pie.

Most pumpkin pies rely on egg to bind the water and oil which minimizes the weeping. However, depending on the pie formulation, egg alone cannot prevent water migration. And because of egg availability issues and price fluctuations, some producers try to reduce the egg content as a cost savings strategy. This further reduces the egg functionality causing water binding issues. Some workarounds include applying a gel-based surface coating containing different hydrocolloids to mask the weeping and prevent cracking. However, this technique does not address the soggy crust. Another option is to add water binding ingredients such as modified starches, alginates or food gums to the filling.

Egg Reduction & Clean Label

Another solution is to incorporate citrus fiber. The new Citri-Fi 600 citrus fiber line is recommended for bakery fillings such as pumpkin pie filling. At low usage levels (<1%), this neutral flavored citrus fiber provides high water holding and emulsification properties in addition to high viscosity. Because of this, water is bound to prevent the cracking, shrinking and weeping. Moreover, Citri-Fi can also improve the stability and texture of the pie when eggs are reduced. For instance, bakers can reduce eggs up to at least 50% when using 1% of Citri-Fi 600 citrus fiber.

Citri-Fi is easily incorporated into the pie formulation by mixing it with the dry ingredients such as spices, salt or sugar. This step is key before introducing the liquids such as pumpkin, milk and water. The dry ingredient mix is then added to the wet ingredients to create a uniform mixture.

Using Citri-Fi 600 not only improves the overall quality of the pumpkin pie but it also can help reduce the number of ingredients in the pie formulation. As a result, bakers benefit from cleaner and more natural food labels. Citri-Fi 600’s labeling options include citrus fiber, dried citrus pulp or citrus flour which resonate well in the natural food markets.

Other Bakery Filling Benefits using Citrus Fiber

Besides heat stability, Citri-Fi 600 is also freeze/thaw and low pH stable. It is non-GMO Project certified, allergen-free and gluten-free. Citri-Fi 600 also has no e-number which is key for certain regions like Europe. An USDA certified organic version, Citri-Fi 700, will be launching soon.

For more information about Citri-Fi 600 citrus fiber in pumpkin pie filling or other bakery fillings, please contact us.

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Dry Plating: Citri-Fi Citrus Fiber Turns Liquids into Free-Flowing Powders - Beverages
May 31, 2023
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Dry Plating, Fiberstar Blog

Plating Agent: Citrus Fiber Nature’s Dry Carrier

Some food ingredients come in both oil-soluble and water-soluble states such as flavors and nutritional fortifiers. Formulating with these aqueous food ingredients can be challenging. Because of this, many prefer to use dry carriers. To do this, plating agents like Citri-Fi® citrus fiber can transform liquid substances into flowable powders by dry blending. Once combined, the plated citrus fiber can be added to beverages, soups, sauces and dressings. At less than 1% usage, Citri-Fi not only delivers flavor, but also texture, stability and nutrition.

In previous articles, Fiberstar touted how Citri-Fi citrus fiber converted liquids into flowable powders. Though it sounds like a form of wizardry, this citrus fiber’s high surface area lends itself to this magical act. And when stacked up against other plating agents on the market such as maltodextrin, food starches and silicates, many prefer citrus fiber due to its clean label status.

Plating Agent Magic: Citrus Fiber

Citri-Fi is an upcycled citrus fiber produced from byproduct of the citrus juicing industry. The process, which is free from chemical modifications, opens up the fiber to create high surface area. As a result, when mixed with Citri-Fi, liquids become trapped in the fibrous matrix transforming its liquid state into a dry free-flowing powder. These liquids are not restricted to just oil-based solutions as mentioned in previous articles. Citri-Fi can turn other aqueous solutions such as water-based or oil and water-based solutions into flowable powders.

Besides serving as a delivery system, the Citri-Fi also provides additional functionality depending on the food application. In beverages, the plated citrus fiber creates a natural mouthfeel, body and stability when hydrated. This dry carrier also improves yields and juiciness in processed meats like pumped poultry or chicken. Other applications include plating medicinal oils like CBD.

Oil-Soluble Liquid to Dry Powder Beverage Example: Lemon Oil

Many flavors and nutritional fortifiers start life as a liquid oil. Citri-Fi citrus fiber can plate up to 20% liquid oil while maintaining flowability. In this this example, lemon oil is plated onto Citri-Fi 100M40 citrus fiber to create an oil powder. To do this, dry blend 20% lemon oil onto a solid carrier such as citrus fiber in a vessel. If used in a beverage, about 0.25% of the citrus fiber plated with lemon oil is blended with other dry ingredients such as sugar before mixing into water or other liquids.

Water-Soluble Liquid to Dry Powder Example: Liquid Smoke

Some water-based flavors such as liquid smoke can be plated onto citrus fiber. In this application, Citri-Fi can bind up to 1:1 water-soluble ingredients and remain a free-flowing powder. To do this, pour water-soluble liquid smoke into a vessel containing Citri-Fi citrus fiber while mixing. Mix until a homogenous powder forms. Once dry blended, the plated liquid smoke can be used in dry mixes like dressings, sauces and soups.

Oil and Water-Soluble Liquid to Dry Powder Example: Liquid Smoke

In some cases, the flavoring system is a combination of oil and water like for some smoke flavor blends. The plating agent, Citri-Fi 100M40, can bind up to 20% of both water-soluble and oil-soluble ingredients while maintaining a free-flowing powder. To do this, place the Citri-Fi into a mixing vessel. While mixing, pour the water-soluble smoke flavor first. Mix until homogenous. Next add the oil-soluble smoke flavor and mix until homogenous. Oil-soluble ingredients can be also mixed with citrus fiber first without a noticeable difference.

Other Citrus Fiber Benefits

In the end, plating agents like citrus fiber can convert oil-soluble or water-soluble materials into flowing powders. The plated citrus fiber delivers the flavor to food products when used at less than 1%. In addition to delivering flavor, Citri-Fi also provides additional functionality such as improved texture, stability and nutrition.

Citri-Fi citrus fiber is non-GMO Project Certified, allergen-free and gluten-free. USDA certified organic is now available – Citri-Fi 400 citrus fiber series. Labeling options include citrus fiber, dried citrus pulp or citrus flour which resonate well in the clean label market. This citrus fiber does not have an E-number.

For more information, please contact us at techsupport@fiberstar.net.

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July 27, 2022
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Fiberstar Blog

Gluten-free Ingredients: Next Generation Challenges & Solutions

Gluten-free bakery products continue to be in demand. Though first generation baked goods had superior taste and texture, they lacked nutritional enhancement. As a result, newer versions used new gluten-free ingredients such as plant-based proteins, enzymes, nutritional oils and fibers. Because of this, formulators managed new sets of challenges. Citri-Fi® citrus fiber is a multi-functional ingredient ideal for gluten-free formulating. This natural ingredients binds oil and water which provides moisture retention, binding, improved freshness, emulsification and freeze/thaw stability in a variety of baked goods.

Back in 2005 during my R&D days, gluten-free bakery became the next new hot wave for food formulators. Working in R&D meant you joined sensory panel evaluations or bakery cuttings. And at that time, my bakery team produced never ending rounds of gluten-free breads using a cocktail of starches, gums and gluten-free flours. The polarizing results teetered between a mouth full of sawdust to teeth encased with gummy dough. As a result, formulating with gluten-free ingredients reverted my bakery team to ground zero.

At that time, the goal was to create a gluten-free food that was edible and tasted good. That meant using gluten-free ingredients not typically found in a baker’s toolbox. However, over time, bakers churned out high quality acceptable gluten-free bakery products. Yet, today, gluten-free still faces a few challenges including lack of nutrition. Because formulators primarily focused on taste and texture, they used gluten-free ingredients consisting of lower amounts of vitamins, minerals, protein and fiber versus their gluten-containing counterparts. For instance, first generation formulations contained starches and food gums minus the fortification. Though the market found safe products to eat, they lacked the nutritious and wholesome diet.

However, today, the gluten-free category continues to thrive. Besides Celiac’s disease, gluten and wheat intolerances and allergies, other trendy diets such as paleo, keto and FODMAP spurred further demand for gluten-free products. At the same time, formulating evolved into a more sophisticated task. The toolbox expanded to equip formulators with a variety of plant-based proteins, enzymes, nutritional oils, fibers and formulating techniques. The revised ingredient toolbox and trendy diet fads also created new formulating challenges. Product developers ran into issues with binding, emulsification, moisture retention, crumb formation and structure. Yet, despite the nuisances, there is one gluten-free ingredient formulators needed to add to their gluten-free toolbox – citrus fiber.

Next Generation Gluten-free Ingredients

Citrus fiber, such as Citri-Fi, serves as an ideal functional fiber used in gluten-free formulating. However, not all citrus fibers are created the same. Some citrus fiber suppliers pull byproduct from their pectin extraction processes which at times limits their functionality due to their composition. On the other hand, citrus fibers like Citri-Fi, are upcycled materials created from byproduct of the citrus juicing process. As a result, this citrus fiber’s composition does not change. It remains how nature intended it to be. Citri-Fi consists of insoluble and soluble fiber in the form of pectin. The high concentration of intact native pectin gives this citrus fiber the multi-functionality which is key in gluten-free formulating.

Citrus Fiber's Multi-functionality at Work

Many gluten-free bakery formulations use ingredients that do not provide much viscosity. A popular work around is to use food gums or pregel starches. However, due to Citri-Fi citrus fiber’s fibrous composition, it contributes thickness when hydrated. As a result, this helps thicken up the dough, which typically is more like a batter when working with gluten-free ingredients, and makes handling easier. Formulators typically add Citri-Fi to the dry ingredients such as flour, salt and sugar first before combining with the liquids.

Another key benefit Citri-Fi provides is moisture retention. The citrus fiber’s fibrous matrix traps water and holds onto it at low usage levels (<1%). As a result, this improves the gluten-free breads freshness over time. And because many gluten-free products are typically frozen and slacked out later to minimize staling, Citri-Fi can bind the water and prevent it from migrating during the freeze/thaw process.

Because gluten-free falls under the non-allergenic umbrella, formulators are sometimes tasked to veer away from other allergenic ingredients such as egg, soy and dairy. As a result, they seek out natural emulsifiers to improve the crust and cell formation of the gluten-free bakery products. Citri-Fi citrus fiber binds oil and water in these type of systems. So, depending on the formulation, Citri-Fi, which is non-allergenic, can be used as a natural emulsifier in gluten-free bakery products such as breads, muffins and cakes.

Boosting Nutrition via Fiber

Lastly, as mentioned in the beginning, gluten-free products lack a solid nutritional profile. Using Citri-Fi citrus fiber helps contribute some dietary fiber to the nutritional panel. Though the fiber contribution is limited due to the lower usage level, this citrus fiber can be used with other plant-based fibers to help boost up the fiber content. This gluten-free ingredient’s labeling options include citrus fiber, dried citrus pulp or citrus flour which resonate well in the clean label and natural markets.

 

Please contact us to learn more about citrus fiber in gluten-free bakery products.

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March 4, 2022
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Fiberstar Blog

Ice Cream Stabilizers: Churning with Substitutes

Hydrocolloid supply is tight which is causing product developers to seek out alternatives for ice cream stabilizers. Citri-Fi® citrus fiber binds water and provides emulsification which makes it ideal for freeze/thaw proned foods like ice creams. At low usage levels (<1%), this natural ingredient creates smooth and creamy textures in both dairy-based and vegan ice creams.

Hydrocolloids are so dramatic! Their procurement story endures twists and turns caused by numerous factors. For instance, if farmers are spared from adverse weather conditions, then geopolitical instability may exist. If regions are in harmony, then logistics face shortfalls. These dramatic wrenches disrupted the food ingredient supply chain today which includes hydrocolloids. Because of the hydrocolloid supply constraint, frozen food developers are seeking substitutes for ice cream stabilizers.

Hydrocolloids such as starches, gums, and alginates are the backbone in many formulations. Depending on the type, they can provide stabilization, gelation and other effects when used in food and beverages. In ice cream, they manage water and ice migration. And when used with other hydrocolloids, they become optimal stabilizers. Common hydrocolloid gums include guar, locust bean, tara and cellulose gum. Because of their water holding nature, they preserve the smooth texture when ice cream moves thru freeze/thaw cycles typically occurring during transport, handling and storage.

However, due to the clean label movement, several hydrocolloids fell out of favor with consumers. Product developers began looking for natural stabilizers for ice cream. Yet, like many natural ingredients, they come with limitations. If water is not bound and managed, ice crystals form to create a sandy mouthfeel. And if the stabilizer blend is not optimized, certain hydrocolloidal gums tend to produce a gummy or chewy texture. Now, with the supply chains issues, seeking out natural ice cream stabilizers became even more challenging.

Natural Ice Cream Stabilizer Substitutes that Performs

Though product developers gravitate to typical ice cream stabilizer systems peddled by a handful of companies, the market offers ice cream stabilizer substitutes such as Citri-Fi citrus fiber. This natural citrus fiber has high surface area which binds large amounts of water. And due to its high amount of native intact pectin, this food ingredient binds oil and water like a natural emulsifier. Similar to hydrocolloidal gums, this citrus fiber performs at low usage levels (<1%).

In addition to dairy-based ice creams, Citri-Fi provides similar benefits similar to a vegan ice cream stabilizer. Yet at the same time, it is a natural food ingredient since its composition is intact as nature intended. Many ice creams using bases like rice, cashew, soy or coconut tend to crystallize. The little ice crystals create a sandy mouthfeel like you are chewing glass. However, Citri-Fi citrus fiber binds up the water to prevent mobility. The dairy-free ice cream texture remains smooth and creamy over time.

Because of the dual functionality, Citri-Fi can replace ice cream stabilizers like hydrocolloidal gums and emulsifiers in both dairy-based and vegan ice creams. Since this natural ingredient is procured from byproduct of the juicing industry and processed in the USA, there are no availability issues. Labeling options include citrus fiber, dried citrus pulp or citrus flour which resonate well in the natural and clean label markets. Citri-Fi is non-GMO Project certified and allergen-free. This natural citrus fiber also has no e-number.

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